Product Description

Car Industry

LTR is an expert in manufacturing all kinds of components for the automotive and motorcycle industry. We are IATF16949:2016 certified in order to fully satisfy the requirements of this industry.
Our production includes O rings, gaskets, seals, grommets, bellows, shock absorbers, dampers, cushions, sleeves, isolators, couplings, bushings, boots, covers, bumpers, pipes, hoses, tubes and many other pieces which are mainly manufactured in ACM, AEM, BR, CR, ECO, EPDM, FKM, FVMQ, HNBR, NBR, NR, SBR, SIR to meet the physical properties specified by ASTM D2000 and SAE J200 documents.
Products above are only examples to show Shun Tai Rubber’s core competences. All our rubber components are customised and made to order only. No standard product or catalogue is available.

Technical data

 

Compound:                                                                                  Colour: 
Base Polymer:                                                                             Specification:
 
MAIN
SPECIFICATION    
MEASURE
UNITS
REQUIRED VALUE TESTED VALUE  TEST METHOD
HARDNESS  Sh-A     70+/-5 69 ASTM D2240
SPECIFIC GRAVITY g/mm^3 \ 1.176  
TENSILE
STRENGTH
Mpa \ 8.62 ASTM D412
ELONGATION % \ 628.11 ASTM D412
Tear Strength kg/cm \ 27.38 ASTM  D624  
SPECIFICATION CHANGE
TEST
MEANS
TIME
h
TEMP
ºC
HARDNESS TENSILE
STRENGTH
ELONG.AT
BREAK
VOLUME WEIGHT
            required   test required test
      △ SHORE A % % △% △%
               

Products above are only examples to show Shui Tai Rubber’s core competences. All our rubber components are customized and made to order only.No standard product or catalogue is available.

Company Profile

We are a specialized rubber parts manufacturer with over 30 years of manufacturing experience. Our company mainly produces rubber parts for medical appliances, household appliances, electronic products, automobiles and toys.

Covering an area of 3500 square meters, we own over 200 staff and workers and our monthly production output reaches 30 tons.We have always stuck to the quality policy that customer is No.1 and quality comes first with scientific management, continuous improvement and sustained operation.

We insist in providing our clients with perfect products and best services. The products we produced can work in different areas and climates according to your specific requirements. We believe with stable and sincere cooperation and continuous improvement, our customers will enjoy the best service as stable supply, quality assurance and on-time delivery.

Products & Application

Production Flow Chart
Manufacturing Capabilities&Quality Control

FAQ

Q: Are you trading company or manufacturer ?
A: We are manufacturer.
Q: How long is your delivery time?
A: Generally 3-7 days for standard sealing products; and 15-30 days for big order and custom non-standard products.
Q: Do you provide free samples? 
A: Yes, we offer free sample while customer need pay for the freight charge.
Q: Which Payment way is workable?
A: Irrevocable L/C, Cash, PayPal, Credit card and T/T money transfers.
B: 30% T/T deposit in advance, 70% balance before shipment after presentation of ready cargo.
C: L/C ( Irrevocable LC at sight: Order amount over USD100,000)
Q: What is your standard packing?
A: All the goods will be packed by carton box and loaded with pallets. Special packing method can be accepted when needed.
Q: How to select the raw compound for my application?
A: With years of experience working with a variety of material, we can help select the material that will best suit your needs while keeping material costs in mind.
Q: Do you use any international standards for the rubber products?
A: Yes, we mainly use ASTM D2000 standard to define the quality of the rubber materials, tolerances as per ISO3302, ISO2768, etc.
Q: Can you supply different color materials?
A: Yes, we can produce custom CHINAMFG and silicone rubber products in different colors, the color code will be required in case of an order.
Q: What materials are available to produce from your side?
A: NBR, EPDM, SILICONE, (FKM), NEOPRENE(CR), NR, IIR, SBR, ACM, AEM, Fluorosilicone(FVMQ), FFKM, Liquid Silicone, Sponge, etc.

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jaw coupling

Factors to Consider When Choosing a Jaw Coupling for a Specific System

Choosing the right jaw coupling for a specific system is crucial to ensure efficient power transmission and reliable operation. Several factors should be considered when making the selection:

  • Torque and Power Requirements: Calculate the torque and power requirements of the system to determine the appropriate size of the jaw coupling. Ensure that the selected coupling can handle the maximum torque and power output without exceeding its rated capacity.
  • Shaft Size: Match the jaw coupling’s bore size to the shaft diameters of the connected equipment. The coupling’s bore should be slightly larger than the shaft diameter to allow for easy installation and proper clamping.
  • Misalignment Compensation: Evaluate the degree of misalignment that the system may experience during operation. Jaw couplings can handle angular, parallel, and axial misalignment to varying degrees, but it’s essential to choose a coupling with the appropriate misalignment capabilities for the specific application.
  • Operating Speed: Consider the operating speed of the system. Some jaw couplings are designed for high-speed applications, while others are more suitable for lower speeds. Choosing a coupling that matches the system’s operating speed helps prevent issues such as resonance and premature wear.
  • Environmental Conditions: Assess the environmental conditions in which the coupling will operate. Factors such as temperature, moisture, and exposure to chemicals can influence the choice of material for the jaw coupling.
  • Backlash: Determine if the application requires minimal or zero backlash. Some jaw couplings may have inherent backlash due to their design, while others are designed to provide backlash-free operation.
  • Installation and Maintenance: Consider the ease of installation and maintenance of the jaw coupling. Some couplings may have a split design, making installation and replacement simpler.
  • Cost and Budget: Compare the cost of the jaw coupling with the system’s budget. While it’s essential to select a high-quality coupling, it’s also crucial to ensure it fits within the budget constraints.

By carefully evaluating these factors, engineers and designers can make an informed decision when choosing a jaw coupling that meets the specific requirements of the system, leading to optimal performance and longevity of the mechanical system.

jaw coupling

What are the temperature and environmental limitations of jaw couplings?

Jaw couplings, like many mechanical components, have temperature and environmental limitations that need to be considered for proper operation and longevity. These limitations are determined by the materials used in the construction of the jaw coupling and the specific operating conditions it will encounter. Here are some of the common temperature and environmental limitations of jaw couplings:

  1. Temperature Limitations: The operating temperature range of a jaw coupling depends on the materials used for its components, particularly the elastomer spider. Standard elastomers, such as polyurethane or nitrile rubber, are commonly used in jaw couplings and have typical temperature limits of approximately -40°C to 80°C (-40°F to 176°F). For more extreme temperature requirements, specialized elastomers with higher or lower temperature resistance may be available. It is essential to consider the ambient temperature and the temperature generated during equipment operation to ensure the jaw coupling remains within its temperature limits.
  2. Environmental Limitations: Jaw couplings can be affected by various environmental factors, and their performance might be influenced by the presence of certain substances. Some environmental limitations to consider include:
    • Chemical Exposure: Exposure to harsh chemicals, oils, solvents, or corrosive substances can degrade the elastomer spider and other components of the jaw coupling. Specialized coatings or alternative materials may be required for applications with aggressive chemical environments.
    • Dust and Debris: Excessive dust, dirt, or debris in the operating environment can accumulate on the coupling’s surfaces and affect its performance. Regular cleaning and maintenance may be necessary to prevent buildup and ensure optimal operation.
    • Moisture and Water: Some jaw couplings may not be suitable for applications where they are continually exposed to moisture or submerged in water. In such cases, water-resistant or corrosion-resistant materials may be necessary.
    • Shock and Vibration: High levels of shock and vibration in the operating environment can accelerate wear and reduce the coupling’s lifespan. Selecting a robust coupling design and appropriate materials can help mitigate the effects of these factors.
    • Electrically Conductive Environments: In some applications, it is essential to consider the electrical conductivity of the coupling’s materials, especially when dealing with sensitive electronic equipment.

It is crucial to consult the manufacturer’s specifications and guidelines to ensure that the selected jaw coupling is suitable for the specific temperature and environmental conditions of the intended application. Proper maintenance, periodic inspections, and adhering to recommended operating parameters can extend the life and performance of the jaw coupling in a given environment.

jaw coupling

Use of Jaw Couplings in Various Industries for Power Transmission

Jaw couplings are widely used in different industries for power transmission due to their many advantages, including their ability to handle misalignment, shock loads, and vibrations. Some of the industries that commonly use jaw couplings include:

  • Manufacturing: Jaw couplings are extensively used in manufacturing machinery such as conveyors, mixers, and packaging equipment.
  • Automotive: In the automotive industry, jaw couplings are employed in various applications, including engine-driven accessories and conveyor systems in assembly lines.
  • Agriculture: Farming equipment, such as tractors and harvesting machines, often use jaw couplings to transmit power from the engine to different attachments.
  • Material Handling: Jaw couplings are found in material handling equipment like forklifts, cranes, and hoists.
  • Water and Wastewater: Pumps and compressors used in water and wastewater treatment plants frequently utilize jaw couplings for power transmission.
  • Food and Beverage: Jaw couplings are used in food processing machinery where cleanliness, reliability, and flexibility are essential.
  • Textile: Textile manufacturing equipment, such as looms and spinning machines, often use jaw couplings to transmit power from motors to various components.
  • Packaging: Packaging machines and equipment benefit from jaw couplings’ ability to absorb shocks and vibrations.
  • Printing: Printing presses and related machinery commonly use jaw couplings for their precise power transmission.

These are just a few examples, but jaw couplings are found in numerous other industries where power transmission and motion control are critical aspects of the equipment’s operation. Their ease of installation, maintenance, and high-performance capabilities make them a popular choice for a wide range of applications.

China manufacturer Customized Flexible Rubber Shaft Jaw Coupling Silicone Gasket Rubber Button for All Industries  China manufacturer Customized Flexible Rubber Shaft Jaw Coupling Silicone Gasket Rubber Button for All Industries
editor by CX 2024-02-25