Product Description
Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!
How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;
2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;
3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;
4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.
5. We can arrange a technical communication meeting with you and our engineers together anytime if required.
| Place of origin: | Jangsu,China |
| Type: | Powder metallurgy sintering |
| Spare parts type: | Powder metallurgy parts |
| Machinery Test report: | Provided |
| Material: | Iron,stainless,steel,copper |
| Key selling points: | Quality assurance |
| Mould type: | Tungsten steel |
| Material standard: | MPIF 35,DIN 3571,JIS Z 2550 |
| Application: | Small home appliances,Lockset,Electric tool, automobile, |
| Brand Name: | OEM SERVICE |
| Plating: | Customized |
| After-sales Service: | Online support |
| Processing: | Powder Metallurgr,CNC Machining |
| Powder Metallurgr: | High frequency quenching, oil immersion |
| Quality Control: | 100% inspection |
The Advantage of Powder Metallurgy Process
1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .
2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.
3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .
4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .
5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten.
FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.
Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good.
Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.
Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.
Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.
Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
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Impact of Jaw Coupling on Noise and Vibration in Mechanical Systems
Jaw couplings play a significant role in mitigating noise and vibration levels in mechanical systems. The design and materials of the coupling determine its ability to dampen vibrations and reduce noise. Here’s how a jaw coupling affects noise and vibration in a mechanical system:
- Vibration Dampening: Jaw couplings, especially elastomer jaw couplings, are designed to absorb and dampen vibrations that may occur in the system. The elastomeric spider element in elastomer jaw couplings acts as a cushion, absorbing shocks and vibrations that might result from misalignment, sudden starts, or stops. By absorbing vibrations, jaw couplings help prevent these vibrations from propagating through the system, thus reducing the overall vibration levels.
- Noise Reduction: The vibration dampening properties of jaw couplings also contribute to noise reduction. Vibrations can lead to mechanical noise, which can be particularly pronounced in high-speed applications. By reducing vibrations, jaw couplings help decrease the noise generated during system operation. This is especially beneficial in applications where low noise levels are crucial for the comfort of operators or nearby occupants.
- Misalignment Compensation: Jaw couplings are designed to accommodate a certain degree of misalignment between the shafts they connect. This ability to compensate for misalignment prevents additional forces and stresses from being transferred to the system, reducing the likelihood of generating noise and vibrations due to misalignment.
- Material Selection: The choice of materials in jaw couplings can also influence noise and vibration levels. Elastomer jaw couplings, with their flexible spider element, offer superior vibration dampening compared to rigid metallic jaw couplings. Metallic jaw couplings, while not as effective at vibration dampening, are more rigid and offer higher torque capacity.
Overall, jaw couplings are effective in reducing noise and vibration levels in mechanical systems. The extent of noise and vibration reduction depends on the specific design, material, and the level of misalignment the coupling can accommodate. Properly selected and installed jaw couplings can contribute to a smoother and quieter operation of the entire mechanical system.
What are the common installation mistakes to avoid when using jaw couplings?
Proper installation of jaw couplings is crucial to ensure their reliable and efficient operation. Avoiding common installation mistakes can prevent premature wear, misalignment, and potential equipment damage. Here are some of the most common installation mistakes to avoid when using jaw couplings:
- Incorrect Coupling Size: Using the wrong size of jaw coupling for the application can lead to various issues. Undersized couplings may not handle the required torque, leading to early failure, while oversized couplings may result in increased rotational inertia and decreased system performance. Always ensure that the selected coupling is appropriate for the torque and power requirements of the equipment.
- Misalignment: Improper alignment of the shafts during coupling installation can cause excessive forces and premature wear on the coupling components. Angular, parallel, and axial misalignments should be minimized and kept within the manufacturer’s recommended tolerances. Consider using alignment tools and techniques to achieve accurate shaft alignment.
- Over-Tightening: Applying excessive torque when tightening the coupling elements can lead to deformation of the elastomer spider or damage to the hubs. Over-tightening can also increase friction and cause premature wear. Follow the manufacturer’s specified torque values during installation to ensure proper clamping without causing damage.
- Lack of Lubrication: Some jaw couplings require lubrication to reduce friction and wear. Neglecting to lubricate the coupling elements can lead to increased friction, higher operating temperatures, and reduced coupling life. Follow the manufacturer’s guidelines regarding lubrication intervals and types of lubricants to use.
- Failure to Inspect Components: Before installation, carefully inspect all coupling components for any signs of damage, wear, or defects. Using a damaged or worn-out elastomer spider or other components can compromise the coupling’s performance and reliability. Replace any worn or damaged parts before installing the coupling.
- Improper Shaft End Preparation: Ensure that the shaft ends are clean, smooth, and free from burrs or imperfections before installing the coupling. Rough or uneven shaft surfaces can lead to misalignment and reduce coupling performance. Properly clean and prepare the shaft ends to ensure a secure and accurate fit.
- Not Following Manufacturer’s Guidelines: Each jaw coupling has specific installation instructions provided by the manufacturer. Failure to follow these guidelines can result in coupling failure or reduced performance. Always refer to the manufacturer’s installation manual and recommendations for proper installation procedures.
By avoiding these common installation mistakes, users can maximize the performance and longevity of jaw couplings in their applications. Proper installation ensures that the coupling operates efficiently, transmits power effectively, and reduces the risk of unexpected failures or downtime.
Use of Jaw Couplings in Various Industries for Power Transmission
Jaw couplings are widely used in different industries for power transmission due to their many advantages, including their ability to handle misalignment, shock loads, and vibrations. Some of the industries that commonly use jaw couplings include:
- Manufacturing: Jaw couplings are extensively used in manufacturing machinery such as conveyors, mixers, and packaging equipment.
- Automotive: In the automotive industry, jaw couplings are employed in various applications, including engine-driven accessories and conveyor systems in assembly lines.
- Agriculture: Farming equipment, such as tractors and harvesting machines, often use jaw couplings to transmit power from the engine to different attachments.
- Material Handling: Jaw couplings are found in material handling equipment like forklifts, cranes, and hoists.
- Water and Wastewater: Pumps and compressors used in water and wastewater treatment plants frequently utilize jaw couplings for power transmission.
- Food and Beverage: Jaw couplings are used in food processing machinery where cleanliness, reliability, and flexibility are essential.
- Textile: Textile manufacturing equipment, such as looms and spinning machines, often use jaw couplings to transmit power from motors to various components.
- Packaging: Packaging machines and equipment benefit from jaw couplings’ ability to absorb shocks and vibrations.
- Printing: Printing presses and related machinery commonly use jaw couplings for their precise power transmission.
These are just a few examples, but jaw couplings are found in numerous other industries where power transmission and motion control are critical aspects of the equipment’s operation. Their ease of installation, maintenance, and high-performance capabilities make them a popular choice for a wide range of applications.
editor by CX 2024-02-22